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Best body filler for plastic bumpers? - Printable Version

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Best body filler for plastic bumpers? - sprinter2012 - 13-08-2019

As the title says, I have a new bumper which requires some filling in a couple of areas.

It's an ABS plastic bumper (like the TRD/TTE bumpers/skirts are made of)

So needs to be able to bond to plastic, and I would think it needs to remain slightly flexible so it doesn't crack if the bumper bends while being fitted/sprayed.

Any advice appreciated


Best body filler for plastic bumpers? - sprinter2012 - 13-08-2019

Sort of answered this myself, although anyone else's opinion would still be useful.

David's Isopon Bumper Filler is some pretty good stuff.

And I read that 3M Automix 05895 is pretty much the best you can get, although it's expensive and only available from the states as far as I can see.

So I'm gunna make a trip to my local Halfrauds tomorrow and get a couple of tubes of that David's one Smile


Best body filler for plastic bumpers? - Bonney - 21-08-2019

The isopon stuff is great. I used it on an old motorcycle fairing I repaired a few years back and never cracked.

I also went a bit overkill and added a little fibreglass weave on the worst looking areas.

Have you not thought about plastic welding it, Pretty easy to do!


Best body filler for plastic bumpers? - sprinter2012 - 21-08-2019

Bonney The isopon stuff is great. I used it on an old motorcycle fairing I repaired a few years back and never cracked.

I also went a bit overkill and added a little fibreglass weave on the worst looking areas.

Have you not thought about plastic welding it, Pretty easy to do!

I've ended up getting a load of 3M stuff as they seem to do all the stuff I need, and as it's all the same brand I know nothing is going to react badly if I mix products etc.

3M 2 Part Epoxy Adhesive - Flexible filler/adhesive for external smoothing of cracks/dents

3M Automix Superfast Plastic Adhesive - Plastic in a tube, cures solid in about 5 minutes, and can then be drilled for rebuilding broken tabs etc.

3M Polyolefin Adhesion Promoter - To make stuff stick

3M Automix Instant Plastic Repair Patch - Basically a large patch made of 3M VHB tape to stick on the back of cracks, supports the crack to allow filling from the front.

Comes to a total of about £80, plus a few other bits like sand paper and cloths etc.

I did think about plastic welding it, but the 3M repair patch seemed like just an good of an option as it covers quite a big area around the crack and is more flexible than welded plastic.


Best body filler for plastic bumpers? - Bonney - 27-08-2019

The welded plastic would work as long as its a clean break and there is no debris to interfear with the weld. Also drill 2 small holes at the end of the crack to stop it spreading and flow over with the soldering iron to melt it.